Print and molded relief
Approve black ink density and the definition of the molded circular texture on an actual fiber sample.
Phone case packaging solution
Custom Molded Pulp Phone Case Packaging
A one-piece hinged wet-press molded pulp box made from white bagasse or bamboo fiber, with an integrated cavity that holds a phone case without a separate plastic tray.
Structure
One-piece hinged flip lid with friction-fit close
Material
White wet-press molded pulp from plant fiber
Decoration
Black single-color offset print plus molded-in relief texture
Visual proof points
Proof the fiber structure before production.
Reference photography shows the hinged shell, integrated phone-case cavity, smooth white surface, black artwork, and molded relief ring buyers need to approve.
Landing page reference
Confirm the overall proportions, rounded edges, side depth, and clean fiber surface before tooling approval.
Structure reference
The open view shows the connected lid, molded rim, integrated cavity, and paper instruction card.
Cavity and hinge detail
Review the camera-opening clearance, wall transitions, trimming, and hinge area before mass production.
Phone case fit check
Test retention, camera-bump clearance, removal access, and instruction-card placement with the real product.
Customization options
Specify the fiber box around your case.
Choose only the options supported by a paper-first wet-press route and validate them with a physical sample.
Inserts / Accessories & Linings
Molded Pulp
Paper pulp tray for eco-led protective packaging and egg-tray style product support.
Review this option
Printing / Print Method
Offset CMYK
Four-color offset printing for detailed artwork and consistent production quality.
Review this option
Finishing / Visual
Embossing
Raised detail that adds tactile emphasis to logos or decorative artwork.
Review this option
Printing / Ink System
Water-based Ink
Water-based ink system for packaging programs that prioritize cleaner print chemistry.
Review this optionPrint and finish route
How the artwork effect is produced.
The reference uses a smooth white molded-pulp face, black single-color artwork, and relief texture formed during molding—without film, UV, or foil.
Single-color offset print
Black text and line artwork on the white fiber surface.
Approve ink density and small-text readability on the actual pulp grade.
Molded-in relief texture
The circular relief is formed with the wet-press tool, avoiding a second embossing process.
Review relief depth, draft angles, and edge definition in the tool sample.
Artwork element
Production route
Effect on this box
Proofing check
Black artwork
Single-color offset print
Crisp logo, product name, and line illustration.
Keep fine lines away from radii and hinge folds.
Relief ring
Wet-press molded texture
Tactile circular detail integrated into the shell.
Confirm depth and repeatability on the first molded sample.
Back label
Paper sticker or direct print
Variable barcode and product information.
Share label size and quiet zone before dieline approval.
Specification summary
Quote-ready molded pulp phone case specs.
The final dimensions, tooling, and fit are confirmed from the phone case and accessory pack-out.
Box type
One-piece hinged flip-lid molded pulp box
Fiber
White bagasse or bamboo wet-press pulp
Interior
Integrated phone-case cavity; optional paper card or label
Single-color black offset print
Texture
Molded-in relief ring, no post-embossing
Finishes
No film, UV, foil, or plastic coating in the reference route
Best use
Phone cases, MagSafe cases, screen cases, and compact accessories
Quote drivers
Case dimensions, wall thickness, tooling, print coverage, quantity, and pack-out inserts
Buyer decisions
Decisions to make before sampling.
This structure is optimized for a compact retail phone-case presentation, not for unprotected parcel shipping. Confirm the outer shipper and drop requirements separately.
Send these details for a quote.
Phone case length, width, and thickness
Target quantity and sales channel
Artwork or logo file
Fiber preference: bagasse or bamboo
Label or instruction-card size
Shipping carton requirement
White bagasse pulp
Bright natural-white presentation
Color and surface vary by fiber blend.
White bamboo pulp
Fine molded detail and smooth face
Tooling and fiber availability need confirmation.
Paper card insert
Instructions or accessory labeling
Adds a separate paper component to pack-out.
Also suitable for
MagSafe phone casesScreen-protector kitsEarbud accessoriesCharging accessories
Proof before mass production
Tool sample: Checks cavity, hinge, wall thickness, and relief texture.
Print proof: Checks black ink density and small copy on pulp.
Fit test: Confirms case retention and card clearance.
Sampling and production path
From fiber brief to production handoff.
Wet-press pulp needs tooling, drying, trimming, and fit checks before repeat production.
1
Measure the case
Share product dimensions, tolerances, and any cable or camera-bump clearance.
2
Review tool concept
Confirm hinge, cavity, relief, draft, and wall thickness in the 3D tool review.
3
Approve molded sample
Check surface smoothness, fit, closure hold, and trimming quality.
4
Proof the print
Approve black artwork, label zones, and variable-information placement.
Structure reference
Why a hinged molded pulp flip box fits phone cases.
The integrated cavity removes a separate plastic tray and keeps the package as a single fiber shell. A molded-pulp packaging route remains the closest category reference for tooling and material review.
One-piece fiber shell
Lid and base are molded together, reducing loose components and simplifying pack-out.
Direct product retention
The cavity holds the phone case in position without foam or a thermoformed insert.
Smooth print face
Wet-press finishing supports restrained black artwork without film or foil.
Structure baseline
One-piece hinged wet-press molded pulp flip box with integrated phone-case cavity.
Main price drivers
Tooling complexity, cavity tolerance, fiber blend, print coverage, quantity, and secondary shipper.
Project details needed
Case dimensions, artwork, target quantity, market, and required drop/shipping test.
Details to prepare for factory review
Phone case length, width, and thickness
Target quantity and sales channel
Artwork or logo file
Fiber preference: bagasse or bamboo
Label or instruction-card size
Shipping carton requirement
Production FAQ
Phone case molded pulp packaging FAQs
Can the cavity fit different phone case models?
Yes, but each case size range should be measured and tolerance-tested. A shared cavity is only suitable when the products have compatible dimensions.
Is the box plastic-free?
The reference structure uses a molded fiber shell with paper print and no film, UV, foil, or plastic tray. Confirm the label adhesive and any shipping components separately before making a whole-pack claim.
Can the box ship without an outer carton?
The flip box supports retail presentation, but parcel shipping may require a corrugated outer shipper after drop and compression review.
What artwork is suitable?
Single-color black logos, product names, and line graphics suit the white pulp face. Fine lines should be checked on a physical print proof.
